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QUALITY INJECTION MOLDS FROM EXTREME TOOL & ENGINEERING

EQUIPMENT

Toolroom Equipment:

(1) Makino V55 High Speed Mill
(1) Roders RXP 500 High Speed Graphite/Steel Mill
(1) Roders RFM 600 High Speed Graphite/Steel Mill
(1) 3R Workmaster Robot and Steel Machining, has integrated 4th axis/indexing, And changes steel, electrodes, tools/cutters, and all tool holding systems Including 3R Coin, Macro, and Dynafix Pallets
(3) Fanuc CNC Wire EDM's
(2) Mitsubishi EX 22 CNC Sinker EDM's w/32 pos. Toolchanger and combi-chuck
(1) Mitsubishi EA8 CNC Sinker w/16 pos. Toolchanger and combi-chuck
(2) Mitsubishi EA12 Sinkers EDM's with intergrated 3R Workmaster Robot/Automated EDM Cell 
*All EDM/CNC equipment equipped with 3R macro and mini tooling capability
(2) Haas VF-1 CNC Vertical Machining Centers
(1) EC400 Haas Horizontal Machining Center with pallet changer
(1) Bridgeport EZ Trak 3 axis Mill
(4) Bridgeport Series 1 Vertical Mills w/DRO's and Power Feeds
(1) Willis, 4' Radial Arm Drill Press
(1) Okamoto 12.24. DX Hydraulic Surface Grinder
(5) Mitsui 612 Surface Grinders w/DRO's
(1) Mitsui 818 Surface Grinder w/DRO
(1) K.O. Lee Surface Grinder
(1) Harig Surface Grinder
(1) Clausing Engine Lathe
(1) Johnson Band Saw
(1) Rofin Laser Welder
(1) Miller Maxstar TIG Welder
(2) Hupp-Co Heat Treat Furnace w/ programmable timer
(1) Clark Fork Lift
(1) IPSCO EJ Pin Cut Off Machine

Engineering:

(13) Pro Engineer Seats
(5) Pro Mold / Pro Manufacturing Seats
(1) ProE/Moldflow Part Advisor Module
(1) ProE CMM Program Module
(1) Mold Ex E-Design 3D Mold Simulation Software, Flow, Cool, Warp, Shrink, and Fiber Orientation
(3) MasterCam Seats
(2) Solidworks 2008 Licenses
(2) Windows 2003 Network Server
(3) Cadkey Seats
(1) Solidview
(1) HP Design Jet 430 E Size Plotter
(6) Misc. HP Printers, Laser/Jet
(1) Fully Equipped office; fax, E-mail, and FTP file capability.

Molding Equipment for Sampling/Process Department:

(1) Class 100,000 Portable Cleanroom Enclosure
(1) [2001] Battenfeld 80 Ton Molding Machine
(1) AEC Centeral Material Handling System
(1) RJG Portable E-Dart Unit
(1) 2007 Niigatta 385 Ton Electric Molding Machine
(1) Star Automation TW-1000VI Servo Robot (on 385 ton)
(1) 2005 Cincinnati RoboShot 110 Ton Electric Molding Machine
(2) Portable Core Pull Units for Roboshot/Niigatta
(1) 2001 Battenfeld 80 Ton Molding Machine
(1) 1999 150 Ton Injection Molding Machine
(1) 2000 28 Ton Battenfeld Injection Molding Machine
(1) AEC Servo Robot - Model AE5A 1200 (on 150 ton)
(1) Star Automation NPW-800GII Servo Robot (on 110 ton)
(2) 5 Ton Conair Chiller
(1) AEC 100lb. Hopper Dryer
(2) Magurie/Dry-Air Dryers
(2) AEC/Whitlock ED-25MR Dryer
(2) Thermolator's, AEC/Advantage
(1) AEC TDH4Q Hot Oil Controller
(5) Conveyors, Star/EMI

Quality/Lab:

(2) Brown and Sharp Global Image Fully Automated CMM
(1) OGP Flash 200 Smartscope - Automated Vision System
(2) Nikon - MM40 Toolmakers Microscope

Secondary Operations:

(1) Dukane Ultra 210 Sonic Welder
(1) Miscelaneous Tools for Assembly/Secondary Operations
** All Secondary Operations Equipment in Class 10,000 Cleanroom

Facility One: (Mold Manufacturing Plant)
12,000 Sq. Ft. Facility Customized for Injection Mold Toolmaking. Support Equipment as required for precision moldmaking, including 6'x 8' Granite Plate
Facility Two: (Mold Sampling/Validation/Post Sample Toolwork Plant)
12,000 Sq. Ft. Facility Customized for Injection Mold Sampling, Process Development, Quality Control and Validation, and Post Sample Toolwork including Debug, Tweaking/tuning, Engineering Changes, and Mold Repair.

(24,000 sq. feet total)

CLICK on any
image to enlarge.

 


EXTREME TOOL & ENGINEERING INC.
999 Production Drive
Wakefield, Michigan 49968

Phone: (906)229-9100
Fax: (906)229-9111

E-mail: mike.zacharias@extremetool.com