Injection Molding
Injection Molding/Mold Process Development:
State of art Molding Lab — Best in Class Manufacturing Practices.
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Equipment/Technology Present includes:
- 500 Ton Husky HyElectric
- 385 Ton Niigata Injection Molding Machine (with robot)
- 310 Ton Niigata Injection Molding Machine (with robot)
- 200 Ton Niigata Injection Molding Machine (with robot)
- 200 Ton Engel Rotary Vertical/ Insert Molding Machine
- (2) 110 Ton Cincinnati RoboShot Molding Machine (with robot)
- 80 Ton Battenfeld Injection Molding Machine
- 28 Ton Battenfeld Molding Machine
- Clean Room Enclosure for 28 to 110 ton presses
- Molding Support Equipment as req'd
- Sonic Welding, Pad Printing, Etc.
- E-DART (s)
- Stanley Vidmar Mold Storage System
Molding/ Manufacturing Services Offered:
- Mold Validation and Process Development (Level 1-4 Extreme)
- Rigorous Mold Tryout
- Scientific Molding Process Development (DII-DIII)
- Bridge Production/Molding (fill pipeline before tool transfer)
- Low Volume Injection Molding (less than 100,000 EAU)
- Secondary Operations/ Assembly (sonic welding, pad print, etc.)
- Package / Test
- EOAT Debug and Development
- CPK studies/ SPC as req,d
- IQ/OQ/PQ Medical Trials
- Full DOE - 24- 96 hours
RJG/Extreme Relationship:
- Best in Class Process Development/Scientific Molding
- Machine Independent Process Development
- TRUE, Ready To Go Molds
- (2) E-darts on site, with remote access capability
- Multiple Master Molders On Staff, up to MM III
- Client Start Up Support @ Client Site with Master Molder as req'd