(906) 229-9100
999 Production Drive, Wakefield, MI 49968 (Plant 1-Toolmaking)
703 Chippewa Drive, Wakefield, MI 49968 (Plant 2- Molding/QC)

Injection Molding

Injection Molding/Mold Process Development:

State of art Molding Lab — Best in Class Manufacturing Practices.
 
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  • RJG Certified Mold Build and Tryout Shop (all employees trained in RJG Scientific Mold Process Development)
  • Facility is Neat/Clean/Organized-CGMP for Medical Applications
  • ISO CERTIFICATION: ISO-9001-2008 Certified
  • Separate Facility (from tool making) - 17,500 sq. ft.
 
Equipment/Technology Present includes:
  • 500 Ton Husky HyElectric
  • 385 Ton Niigata Injection Molding Machine (with robot)
  • 310 Ton Niigata Injection Molding Machine (with robot)
  • 200 Ton Niigata Injection Molding Machine (with robot)
  • 200 Ton Engel Rotary Vertical/ Insert Molding Machine
  • (2) 110 Ton Cincinnati RoboShot Molding Machine (with robot)
  • 80 Ton Battenfeld Injection Molding Machine
  • 28 Ton Battenfeld Molding Machine
  • Clean Room Enclosure for 28 to 110 ton presses
  • Molding Support Equipment as req'd
  • Sonic Welding, Pad Printing, Etc.
  • E-DART (s)
  • Stanley Vidmar Mold Storage System
Molding/ Manufacturing Services Offered:
  • Mold Validation and Process Development (Level 1-4 Extreme)
  • Rigorous Mold Tryout
  • Scientific Molding Process Development (DII-DIII)
  • Bridge Production/Molding (fill pipeline before tool transfer)
  • Low Volume Injection Molding (less than 100,000 EAU)
  • Secondary Operations/ Assembly (sonic welding, pad print, etc.)
  • Package / Test
  • EOAT Debug and Development
  • CPK studies/ SPC as req,d
  • IQ/OQ/PQ Medical Trials
  • Full DOE - 24- 96 hours
 
RJG/Extreme Relationship:
  • Best in Class Process Development/Scientific Molding

  • Machine Independent Process Development

  • TRUE, Ready To Go Molds

  • (2) E-darts on site, with remote access capability

  • Multiple Master Molders On Staff, up to MM III

  • Client Start Up Support @ Client Site with Master Molder as req'd
 
 

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