Molding
Injection Molding/Mold Process Development:
State of art Molding Lab — Best in Class Manufacturing Practices.
- RJG Certified Mold Build and Tryout Shop (all employees trained in RJG Scientific Mold Process Development)
- Facility is Neat/Clean/Organized-CGMP for Medical Applications
- ISO CERTIFICATION: ISO-9001-2008 Certified
- Separate Facility (from tool making) - 17,500 sq. ft.
Equipment/Technology Present includes:
- 500 Ton Husky HyElectric
- 385 Ton Niigata Injection Molding Machine (with robot)
- 310 Ton Niigata Injection Molding Machine (with robot)
- 200 Ton Niigata Injection Molding Machine (with robot)
- 200 Ton Engel Rotary Vertical/ Insert Molding Machine
- 110 Ton Cincinnati RoboShot Molding Machine (with robot)
- 80 Ton Battenfeld Injection Molding Machine
- 28 Ton Battenfeld Molding Machine
- Clean Room Enclosure for 28 to 200 ton presses
- Molding Support Equipment as req'd
- Sonic Welding, Pad Printing, Etc.
- E-DART (s)
- Stanley Vidmar Mold Storage System
Molding/ Manufacturing Services Offered:
- Mold Validation and Process Development (Level 1-4 Extreme)
- Rigorous Mold Tryout
- Scientific Molding Process Development (DII-DIII)
- Bridge Production/Molding (fill pipeline before tool transfer)
- Low Volume Injection Molding (less than 100,000 EAU)
- Secondary Operations/ Assembly (sonic welding, pad print, etc.)
- Package / Test
- EOAT Debug and Development
- CPK studies/ SPC as req,d
- IQ/OQ/PQ Medical Trials
- Full DOE - 24- 96 hours
 |
Working with Extreme Tool has been as good an experience as one could have in the demanding and crazy world of injection molding. They are creative in the engineering end and have a great understanding of issues. 
|
