Injection Molding

Injection Molding/Mold Process Development:

RJG Certified Mold Build and Tryout Shop (all employees trained in RJG Scientific Mold Process Development) Facility is Neat/Clean/Organized-CGMP for Medical Applications ISO CERTIFICATION: ISO-9001-2008 Certified Separate Facility (from tool making) - 17,500 sq. ft.

• 500 Ton Husky HyElectric
• 385 Ton Niigata Injection Molding Machine (with robot)
• 310 Ton Niigata Injection Molding Machine (with robot)
• 200 Ton Niigata Injection Molding Machine (with robot)
• 200 Ton Engel Rotary Vertical/ Insert Molding Machine
• (2) 110 Ton Cincinnati RoboShot Molding Machine (with robot)
• 80 Ton Battenfeld Injection Molding Machine
• 28 Ton Battenfeld Molding Machine
• Clean Room Enclosure for 28 to 110 ton presses
• Molding Support Equipment as req'd
• Sonic Welding, Pad Printing, Etc.
• E-DART (s)
• Stanley Vidmar Mold Storage System

• Mold Validation and Process Development (Level 1-4 Extreme)
• Rigorous Mold Tryout
• Scientific Molding Process Development (DII-DIII)
• Bridge Production/Molding (fill pipeline before tool transfer)
• Low Volume Injection Molding (less than 100,000 EAU)
• Secondary Operations/ Assembly (sonic welding, pad print, etc.)
• Package / Test
• EOAT Debug and Development
• CPK studies/ SPC as req,d
• IQ/OQ/PQ Medical Trials
• Full DOE - 24- 96 hours

• Best in Class Process Development/Scientific Molding

• Machine Independent Process Development

• TRUE, Ready To Go Molds

• (2) E-darts on site, with remote access capability

• Multiple Master Molders On Staff, up to MM III

• Client Start Up Support @ Client Site with Master Molder as req'd

• Industry Partner to RJG