Mold Manufacturing

Complex Tooling, Ultra-Efficient with Fast Cycle Times and Quick Delivery

The challenges presented in today’s complex markets is the only reason you need to have Extreme in your corner. For more than 20 years, our experience in building more than 2,100 molds equips us with a solid background for almost any project.

Highly Engineered and Integrated Solutions:

  • Conformal Cooling
  • Performance Alloys
  • Servo Driven Mold Action
  • Ultra-Complex/Actions
  • Servo/Plate Drive Valve Gate
  • High Cavitation (fully interchangeable)
  • Insert Molding Experts
  • 2-shot- Robotic, Rotary, Core Back, etc.
  • Stack Tooling

Our hunger for innovation leads to investments in our facility and people that allow us to tackle 1-2MM Dollar tooling programs successfully.

CNC: Best-in-class machines from Yasda, Makino, Roders, and Mazak are used to provide accurate, repeatable results. Graphite machining cell includes 3R robotics for true 24/7 machining capacity.

EDM/WEDM: Five sinkers from Mitsubishi sit adjacent to three Fanuc Wire EDMs. 3R Robotics in EDM cell are also used for true 24/7 manufacturing capability.

Polishing and Laser Welding: Extreme remains committed to a strong internal department who compliments our outside polishing specialists. Rofin Laser Welder allows us to repair or revise your molds quickly, accurately and within our complete control.

Finishing: Our toolmaking specialists use best-in-class grinding equipment from Mitsui and Okamoto to complete the most critical operations on our molds. These machines are built to hold tenths, and there is no room for accuracy degradation on the last steps of mold manufacturing.

Mold Quality Control: Our OGP machine offers touch, laser and vision capability all within one machine. Detailed inspection reports are provided for critical areas of all injection molds we build. Brown and Sharp CMM is used to inspect every electrode we manufacture, before it is approved for use by our EDM dept.

Proven Results. No Excuses.

“Working with Extreme is like working with an old friend. They are reliable, honest and always have your best interest in mind. Tooling is top of the line, on-time and on-budget. The staff is knowledgeable and hardworking and willing to help with any projects or concerns."

“They are creative in the engineering end and have a great understanding of issues that will make a program a success. Their 'can do' attitude is visible throughout the organization, and in today’s business environment this makes some very complex programs run on time and in budget, at the end of the day this is what we strive for."

“A unique blend of passion to serve their customer’s needs, determination to seek the best solution, insight to deliver the best product, and the willingness for collaboration of ideas and ideals which make Extreme the perfect strategic partner.”

Extreme Tool & Engineering, Inc. Has been acquired by Westfall Technik, Inc.

WESTFALL TECHNIK ACQUIRES BEST-IN-CLASS MEDICAL MOLD MAKER EXTREME TOOL & ENGINEERING, INC., PROVIDER OF HIGHLY COMPLEX, INTEGRATED SOLUTIONS Extreme Tool & Engineering, Inc. (“Extreme”) has been acquired by Westfall Technik, Inc. (“Westfall”), a global holding company that provides highly productive plastics manufacturing solutions to the medical, packaging and consumer goods industries. Westfall is particularly excited to partner with Mike Zacharias, President of Extreme, and his team to continue their tradition of excellence that Extreme’s customers have come to expect.

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